C: The Cotton for your Red Rose Scarf was grown in Gujarat, India
The seeds from all the cotton are removed – this process is called ginning. The fluffy cotton balls are now processed and turned into slivers. The slivers are then taken to the co-operative to be spun into yarn.
2. Spinning
Meenaben the Spinner
My name is Meenaben. Kem chho?!
I have been one of the younger ones to spin yarns in our neighborhood.
My son is studying in 10th standard. We are planning for his future studies.
The co-op is good and fair. We are given the cotton by weight and the count of yarns we should spin. Any problem, they would help. When we go to the office, they check and double check the weight per kilo, the length of yarns we have spun and also the quality of yarns by conducting tests. They say “We are fair to you and also to the co-op! We are careful that there is no injustice to either party!!”
Meenaben works with two of her neighbours who have also been spinning cotton for Where Does It Come From? They also span the fabric for our last scarf production. They are part of a community which does not encourage women to go out to work, so they can spin from their home and earn money to supplement their family income.
Three lady spinners!
4 – Weaver’s story
Jyotsnaben the weaver
My name is Jyotsnaben. Namaste!
I come from the weaver’s family and I learnt weaving at home. It was a pit loom. Now I have learnt to weave on paddle loom. I do not have a place to keep the loom in my house and for years I have been coming to the co-op and use their loom instead! I do not live far so it helps!! The weaving and spinning center stays open from 8.00 in the morning till 6.00 in the evening. After finishing the housework, I can come only at 9.30 / 10.00! This is not like a factory. I can come at my time and get paid for the length of fabric I weave. Of course, I want to do more so that I get paid more!!
My husband works on the building site on a daily wage basis. He is a bricklayer.
My eldest son is also a weaver and he goes to weave traditional silk ‘patola’. It requires clean and perfect craftsmanship and he gets paid well. I am very happy with it!!
The cotton fabric is now ready for dyeing.
D – Design Development by MORALFIBRE
MORALFIBRE has been a production partner with Where Does It Come From? since the beginning! Together we have created many different ranges of clothes – from scarves to denim children’s garments.
Design Development:
The Where Does It Come From? and MoralFibre Design teams worked together on the Red Rose Scarf design. We wanted to create a light, floral scarf for those of us who love roses.
You will see that the original design had stalks as well as flower heads – due to challenges creating and lining up screens during the printing process the design had to be changed!
S8. Screen Printing
This is the first time Where Does It Come From? has used screen printing for our scarves. A lot more detail was possible compared with the block printing used for our previous scarf developments.
Tahirbhai and his team members Bhanubhai and Kasimbhai
Once the designing of the scarf is completed by MORALFIBRE and agreed with WDICF, the perfect size drawings are prepared which would meet the special needs for screen printing. These designs are passed on to Tahirbhai the master printer. We have worked with Tahirbhai on a number of our productions.
His team of screen makers start work. First they copied the design to a special programme. In this video you can see Yasim converting the aqua bee design into the screens provided. There needs to be two separate screens made as the design has two colours and each colour is printed separately.
This is Moinbhai. He is 27 years old. He studied till 12th standard. After doing a course in digital imaging he pumped into this field through job opportunity. He now works in the printing related field for the last seven years,. He works as a consultant and works with different printers. They call him and he earns well. He also works with digital printing as there is growing demand.
The scarf designs are printed out to scale on special paper. This will be exposed and a screen will be prepared with fine holes where the design is. This will allow the dyes to pass through and the pattern gets printed on fabric. It is an amazing process! As the teapot design has two print colours it means that two different screens are created.
The printing frames are then created – here we can see Musabhai setting up the frames.
Here are the completed screens – you can see the holes through which the dyes can fit through to make the design on the fabric.
Tahirbhai, the master printer works with seven artisans, five of them are seen here. From L to R Nanjibhai, Kasimbhai, Ganubhai, Rahemanbhai and Babubhai. they all live within walking distance to the printing unit. It is fascinating to know that all of them have been printers all their lives and most of their life they have worked together as a team. They have worked for many different maser printers but they themselves worked in the same team. They are paid certain minimum wage and additional amount when they print more. They lay out and print 1500 meters fabric in a day. Each printing table is 30 meters long they work in a team of two on six different tables, one table at a time. needless to say, their synergy is very unique. They do not need to talk much while working. They understand and respond to one another beautifully. They are like a family, probably more than a family and they also enjoy their tea breaks together. They do not generally do small orders like ours so it was a great experience working with them.
The temperature in Gujarat was over 40 degrees at that time so they got up extra early and started work at 6.00am to work in a cooler temperature. Long tables are coated with wax to hold the fabric firmly in place while the different screens are laid on top. The dyes are then spread over the screens so the required colours can spread through the holes to make the design.
When the scarves are completed they are packed up by MORALFIBRE Fabrics, who oversee the printing process, and sent of to us at Where Does It Come From?
W – WHERE DOES IT COME FROM?
Hi I’m Jo, the founder of Where Does It Come From? – the clothing business that brings you ethical and traceable clothes. Currently based in Ipswich, Suffolk (UK) we work closely with socially focussed production partners. Together we create and develop the designs and produce beautiful clothes that harness the skills of the local artisans. We work as ethically and sustainably as possible to create beautiful basics that you will want to wear again and again. We hope that finding out about how your clothes were made and the people who made them will make you love them just a little bit more…..
From idea to business launch took two years, with launch happening in June 2014. You can read more in our News & Blog section, including newspaper and radio coverage. It’s been wonderful to be acknowledged for our work – 2016 named us as runner up in the ‘Greenest Product’ category at the Suffolk Green Awards as well as being selected as a Green 100 business – the top 100 ethical businesses in East Anglia. More recently we were delighted and honoured when Joanna Lumley wore one of our scarves on her TV documentary ‘Joanna Lumley’s India’.
Thank you so much for buying from us – the more we sell the more difference we can make. We have lots of plans for new designs, new partners and new projects so stick with us and together we can change the world!
If you like your scarf please do leave a review on the Red Rose Product Page – it really does help other people when they are choosing!
Jo and Sarah from Where Does It Come From?